You can’t manage what you don’t measure. Managing information is what computers do best.
Devices mounted to lift trucks to help manage
inventory have been around 20-plus years
and have only improved with age. Computers
on-board lift trucks to measure the activity
of the vehicle, however, are a relatively new phenomena
that offer great potential.
The ability for a computer to relieve managers
of paperwork, particularly in regard to government
regulations, is one of the principal aspects of the Crown
Equipment Corp.’s (New Bremen, Ohio, www.crown.com) wireless fleet management system known as
InfoLink.
“To comply with OSHA,” explains Matt Ranly, senior
products manager, “regulations state that every time a
truck is turned on, the operator must fill out a pre-use
inspection sheet. There’s no way to confirm if they actually
do
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the inspection, or simply complete the paperwork.”
And when that paperwork is completed, it must be
collected, stored and data entered into a computer.
This new wireless fleet management system can relieve
operators and managers of the paperwork burden.
When an operator turns the key, the InfoLink terminal
cycles through all the inspection requirements, and
the data is automatically stored.
“Another benefit,” says Ranly, “is that the system
tracks the certification of every driver and every truck
he is certified to operate.” It also notes the date of the
operator’s certification, and the truck will not operate
(when the operator puts in his identification code) if
the certification has expired.
Logging the Bumps
Impact sensors now tell managers much more than
before. Trucks have previously had sensors to measure
impacts. Typically, the sensors would shut the truck
down on impact. A supervisor was then required to
restart the vehicle, and the operator was reprimanded.
Improvements in electronics have changed that.
Now, with InfoLink, the force of an impact that is important to managers will be logged, yet the truck
does not necessarily shut down. Whereas a consistent
small impact might be common to a specific operation,
a larger impact can tell the manager a lot about the
operator as well as the truck. Time and place stamping
in the data tell the manager exactly what happened,
when and where.
“Culling through the data,” says Ranly, “you begin
to see behavioral driving habits of operators. When
confronted with facts, drivers often admit to having
an accident. Now, with InfoLink, operators have been
known to go directly to their supervisor right after the
incident occurred.”
Financial repercussions are many from collecting
this type of information. Damage to trucks as well as
racks and products can be reduced, even eliminated.
Working by Remote Control
Another on-board product offered by a lift truck
manufacturer, Hoist Liftruck Manufacturing (Bedford
Park, Ill, www.hoistlift.com) is RemoteTech, a vehicle
management system the company is incorporating
into its new trucks. This system allows managers, or the
truck manufacturer, to do diagnostics on the vehicle,
real-time, remotely if necessary.
Design engineer Jeff Svec says, currently, they are
monitoring various aspects, such as engine speed,
transmission shift points and the functions of the
hydraulics on vehicles. The system also employs
impact sensors to monitor potential damage to the
vehicle. “We’ve also installed a cell modem on board so
that we can do diagnostics sitting here [in Cleveland or
Chicago] while the truck is any place in the world.”
An example of that was a recent re-programming
effort he did via the telephone and an Internet hook
up. Tom Murray of HiLo Yale Industrial Trucks
(Hauppauge, N.Y., www.hilousa.com), took delivery
of a truck for a customer. Between the time when the
truck was shipped from the factory and when it was
delivered, the customer changed its mind about the
controls on the pendant that would be used. While
sitting on the truck with his cell phone, and a laptop
computer plugged into the vehicle, Murray and Svec
reprogrammed the pendant operating device on the
vehicle within 90 minutes.
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