“A picture is worth a thousand words,”
they say. In the warehouse, it’s really
more about efficiency. What I’m talking about,
of course, is imaging technology for barcode
reading.
We all know that you need a 2D imager to
read matrix symbols, since they’re essentially
cameras that take high-resolution pictures.
This “picture” is what’s necessary for decoding
software to find, orient and decode 2D matrix
symbols.
Many people have associated imagers with
matrix symbols—meaning if you’re not reading
matrix symbols, you don’t need an imager.
They also have the impression that a 2D imager
is more expensive and fragile than a laser
scanner, even a rastering laser.
If you’re one of these folks, it’s time for an
update.
Just as laser scanners got a tremendous boost
in popularity when laser LEDs began to be mass
produced for use in CD players (lowering
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their
cost and improving consistency), imagers are
taking advantage of advances in digital camera
technology.
Most people think of CCD technology when
they think of imagers. This is no longer the case.
Modern imagers use CMOS technology, which
is much more rugged than CCD. If you’ve ever
wondered how cell phones can have cameras,
well, there’s the answer.
Cameras—hence, 2D imagers—are now
small, light and rugged. In other words, they’re
a far cry from the original imagers that were
essentially repackaged digital cameras. While
today’s imagers still use commercially available
components, those components offer significantly
improved performance for a fraction of
the price.
But, why would you want an imager if you’re
not reading matrix symbols? The answer is in
the fact that imagers take pictures that can be
manipulated, rotated and even improved.
In many warehousing operations, items are
stored (or labeled) so that barcodes end up in
a “ladder” configuration. To read these with a
laser scanner, workers have to rotate the scanner 90 degrees. Repetitive scanning like this
can lead to fatigue and wrist stress. Imagers
don’t have to be aligned to the symbol; decoding
software can rotate the image to decode
the symbol. With proper software, imagers can
also read and decode multiple symbols on a
label with a single “shot.” This offers both ergonomic
and productivity benefits.
In other instances, symbols may be dirty,
damaged or low contrast. Imaging software
can enhance those symbols to make decoding
easier.
For more conventional scanning applications,
there are also linear imagers that have
also improved dramatically over the original
linear CCD units. Some of these can be extremely
inexpensive (although some of the
least expensive models are better suited to office
environments rather than manufacturing
or warehouse facilities).
There are even a few wearable imagers (and
laser scanners) that are designed to be worn as
“rings.” This means workers don’t have to pick
up or hold a scanner. That can offer significant
ergonomic and productivity benefits (and a
bit of “science fiction” flavor in just pointing
your hand to read a symbol.) These ring scanners
are triggered by a thumb switch, which is
simple to use and stress free.
Are imagers ideal for every application? Of
course not. Lasers still excel in low light and
distance-reading applications. And, some very
large (low-density) symbols may exceed the size
of an imager’s effective reading field.
However, next time you walk through your
facility, take a look at the barcodes your employees
have to read, and see if some of them
might be better read with an imager. If there’s
a large percentage of symbols that are awkwardly
placed, dirty or just plain inconvenient
to read, an imager may be an important part of
the “big picture” in your future operations.
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